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The Ultimate Guide to Flame-Resistant Workwear for Plant Shutdowns and Turnarounds

Safety should always be your top priority when working in high-risk environments, such as during industrial plant shutdowns and turnarounds. This includes choosing the right flame-resistant (FR) workwear that can protect you from potential hazards. Here is a guide on what you need to know about FR uniforms for these circumstances.


# 1. Understanding FR Workwear

FR workwear refers to clothing specifically designed to protect workers from potential ignition sources. It doesn't catch fire easily; even if it does, it's designed to self-extinguish.

How do fire resistant clothes work? –

FR Workwear FAQ -


# 2. Know the Standards

Various standards apply to FR workwear, and it's essential to understand them. The American Society for Testing and Materials (ASTM) and the National Fire Protection Association (NFPA) have set multiple standards, including NFPA 2112 for flash fire protection and ASTM F1506 for electrical safety.

National Safety Month Series: Part 2 | NFPA 2112 Basics –


# 3. Assess the Hazard

Before purchasing FR workwear, conduct a hazard risk assessment. The risk assessment will help determine the type and level of protection needed. Consider factors like the likelihood of a fire, the type of potential fire (flash fire, electrical arc, etc.), and the potential heat energy of the fire.

FR Clothing for Combustible Dust Hazards –


# 4. Layer Your Clothing

One essential aspect of FR workwear is layering. Wearing multiple layers of FR clothing can provide more protection than a single layer. A base layer can absorb perspiration and increase comfort, a mid-layer can provide added insulation, and an outer layer can offer more flame and heat resistance.

Moisture Wicking in FR Clothing -


# 5. Comfort is Key

While protection is paramount, comfort should not be overlooked. More comfortable FR workwear can increase compliance, as workers are more likely to wear clothing that fits well and is comfortable. Look for features like moisture-wicking fabrics, breathability, and ergonomic design.

Comfort = Safety + Compliance in FR Clothing – 


# 6. Pay Attention to Durability 

Industrial plant shutdowns and turnarounds can be grueling. Hence, FR workwear must be built to last. Check for reinforced stitching, high-quality fabrics, and strong fastenings. Remember, more durable workwear can be a better investment in the long run.

FR Clothing Wash Expectancy - Useful Life -


# 7. Regular Inspection and Care 

Proper care and maintenance can extend the life of your FR workwear and ensure it continues to provide the necessary protection. Follow the manufacturer's care instructions carefully, and regularly inspect clothing for signs of wear and tear or contamination.

Flame-Resistant Garment Inspection & Retirement –


# 8. Training and Education

Ensure that all workers understand the importance of wearing FR workwear and know how to properly use and care for it. Regular training and education can improve compliance and ensure everyone is adequately protected.

National Safety Month Series: Part 4 | OSHA 1910.132 Basics – 

Understanding Care & Maintenance of Flame Resistant Clothing -


# 9. Customization Options

Customization options for FR workwear can include company logos, worker names, or specific colors. Customization can increase security, improve worker morale, and create a sense of team unity. 

FR Clothing Embroidery and Decoration – 

Benefits of Custom Safety Uniforms -